Segment Type Hydraulic Bolt Tensioning Cylinder

A modular segment-ring tensioning system for simultaneous tightening of four or more bolts on a ring flange, from M24 upwards, reducing leakage risk.

More Information

The ITH Segment Type hydraulic bolt tensioning cylinder is designed for simultaneous tightening or loosening of a ring flange connection in one operation. Multiple segments connect into a hydraulic circuit and pressurise together, so all bolts on the flange tension in parallel. This even, simultaneous load distribution reduces the risk of leakage at the connection.

How It Works

  • Individual segment cylinders are positioned around the flange, matched to the bolt spacing and dimensions.
  • Multiple segments connect together into one hydraulic circuit, forming a segment cylinder ring.
  • The circuit connects to a hydraulic pump and pressurises all segments simultaneously.
  • Parallel tensioning across every bolt connection achieves even, consistent preload.

Key Features

  • Simultaneous tensioning of four or more bolted connections in one operation, from M24 upwards.
  • Speed mounting concept and weight-optimised design speed up installation.
  • Modular design with robust, ergonomic handles for on-site handling.
  • ITH safety concept includes a patented cycle counter and patented safety fracture device.
  • Opens and closes easily during flange maintenance.

Typical Applications

  • Ring flange connections requiring even, simultaneous preload
  • Pressure vessel and pipeline maintenance
  • Applications where leakage risk must be minimised
  • Large-diameter flanges with multiple closely spaced bolts

ITH Segment Type Specifications

Spec Detail
Design Multiple segment cylinders combined into a segment ring
Bolt Scope M24 and upwards
Operation Simultaneous tensioning of 4+ bolted connections
Mounting Speed mounting concept, weight-optimised, modular
Safety Features Patented cycle counter, patented safety fracture device
Capacity / Pressure Varies by flange dimensions and bolt spacing — confirm exact configuration with manufacturer
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